SYSTEM FEATURES

  • Designed for easy operator use
  • System test with self-diagnostic capabilities
  • Resistive touch screen operation
  • Large colour display with excellent sunlight readability
  • All faults displayed as text messages – no codes
  • Complete load chart memory
  • On board basic calibration with simple calibration techniques
  • Vibration proof and tested at extreme temperatures including high humidity (-20 to 70C)
  • Rated Load Display – Max load allowed for selected configuration and sensed parameters
  • Lifted Load Display – Load on hook (including hook and all ancillary lifting equipment)
  • Radius Display – Distance from centre line of rotation to load centre
  • Percentage of Rated Load Display - % Utilisation
  • Main Boom Angle Display
  • Tilt Angle Display – X & Y axis
  • Counterweight Position Display
  • Anti-2-Block incorporated into the system
  • 90% Audio and Visual pre-warning
  • 100% Audio and Visual overload warning
  • Relay output for lever cut-off (output to hydraulic dump circuit)
  • On screen override for momentarily overriding lever cut-off - Optional
  • Key switch for overriding lever cut-off
  • Data Logger – Optional
  • Wind Speed Display with selectable units of measure – Optional
  • Maximum Wind Speed allowed with audio and visual alarm – Optional

 

TECHNICAL SPECIFICATIONS


TS7000 Display Unit

  • Single Multi-layered circuit board – 4 layers
  • 7” TFT Colour Touch LCD with back light
  • Graphical Colour Screen – 256,000 Colours
  • Display Resolution – 800 x 480 Pixels
  • 91 x 152mm Viewing Area
  • Aluminium Bezel fitted to powder coated sheet metal enclosure
  • Replaceable Transparent Touch Screen protection sticker
  • CAN Bus or MOD Bus communication
  • 1 x Optically Isolated Digital Input
  • 1 x High side driver with intelligent protection and fault reporting
  • IP55 Protection (BS7262 5.7)
  • Outside Dimensions 145 x 203 x 55mm (L x W x H) excluding mounting bracket


M400 Mother Board

  • Single Multi-layered circuit board – 2 layers
  • 10 – 36VDC Input Voltage
  • 2 x Optically Isolated Digital Inputs (PNP or NPN user selectable)
  • 1 x Load Cell Input (mV input)
  • 1 x 0 – 5VDC Analogue Input
  • 2 x 4-20mA Inputs
  • 4 x Relay Outputs with intelligent protection and fault reporting
  • IP66 Glass Fibre reinforced polyester enclosure
  • CAN Bus and / or Wi-Fi (Optional) Communication
  • Outside Dimensions 220 x 120 x 100mm (L x W x H) excluding gland entries


Tip Mounted A400 Amplifier Board or Chassis Mounted A400 Tilt Board

  • IP66 Glass Fibre reinforced polyester enclosure
  • Angle & Tilt measurement using a high sensitivity multi axis accelerometer (accuracy 0.1)
  • Anti-2-Block switch monitoring with resistor pull up for short circuit detection
  • 1 x Load Cell Input (mV input)
  • 2 x 4-20mA Inputs
  • 1 x 0 – 5 VDC Input
  • 2 x Digital Inputs with intelligent monitoring for A-2-B & Wind Speed
  • CAN Bus and/or Wireless (Optional) Communication
  • Outside Dimensions 160 x 75 x 60mm (L x W x H) excluding gland and plug entries
  • Supplied with heavy duty steel housing for overall protection of enclosure


Load Cell

  • Stainless steel and hardened body for extreme durability
  • Bridge resistance 350Ω + 4Ω
  • Rated Output 1mV / V
  • Maximum excitation 15 VDC
  • Measuring range – As per crane manufacturers maximum single line pull specifications
  • IP67 Military Specification connector


Wired Anemometer (Wind Speed Meter) - Anemo4403

  • 5 - 24 VDC Input Voltage
  • Measuring range 0.5 - 50 meters per second (2 – 180 kilometres per hour)
  • Black Technical Plastic Body with Robust Flexible Rotor
  • Self-levelling mounting bracket
  • 20m Connecting cable from anemometer to A400 amplifier
  • IP65 environmental protection
  • Outside Dimensions 125 x 125 x 315mm (L x W x H) excluding connecting cable
TS7000 Screen View - Pipelayer

SAFE-AID TS7000 LOAD MOMENT INDICATOR FOR PIPELAYERS

OPTIONAL COMPONENTS

QUANTITY

ITEM DESCRIPTION

SYSTEM USE

1

DATA LOGGER WITH REAL TIME CLOCK AND BATTERY BACKUP

OPTIONAL EXTRA FOR TS7000 DISPLAY UNIT – CAN ONLY BE FITTED AT FACTORY

1

WIRED ANEMOMETER – WIND SPEED METER

OPTIONAL EXTRA – REQUIRES 4 PIN MILITARY SPECIFICATION PLUG ON BOOM AMPLIFIER BOX

1

3 TIER ROTATING ROBOT LIGHT (RED, AMBER & GREEN) WITH FILAMENT TYPE BULB - 12 OR 24VDC)

OPTIONAL EXTRA REQUIRED BY SOME CONSTRUCTION AND MINING REGULATIONS

1

3 TIER FLASHING LED ROBOT LIGHT (RED, AMBER & GREEN) – 24VDC ONLY

OPTIONAL EXTRA REQUIRED BY SOME CONSTRUCTION AND MINING REGULATIONS

TS7000 Load Moment Indicator Display Unit
IP67 M400 Motherboard Box
M400 Motherboard
A400 Amplifier Board in IP67 Box
Tension Load Cell
Wired Wind Speed Meter

QUANTITY

ITEM DESCRIPTION

1

TS7000 DISPLAY UNIT INCLUDING SWIVEL MOUNTING BRACKET

1

M400 MOTHERBOARD IN IP67 JUNCTION BOX SUITABLE FOR EXTERIOR MOUNTING

2

A400 AMPLIFIERS IN IP67 JUNCTION BOXES WITH VIBRATION MOUNT BRACKETS SUITABLE FOR EXTERIOR  MOUNTING – ONE AMPLIFIER REQUIRED ON THE  BOOM AND ONE ON THE CHASSIS

1

LINK  LOAD CELL FOR LOAD SENSING - LINK FOR BOOM TIP SHEAVE WHEEL ASSEMBLY

1

ANTI-2-BLOCK SWITCHES INCLUDING EASYFIT COUNTERWEIGHT ASSEMBLIES

1

PROXIMITY SWITCH FOR COUNTERWEIGHT POSITION DETECTION

1

COMPLETE OPERATORS MANUAL

ALL CABLES TO COMPLETE INSTALLATION OF THE COMPLETE SAFE-AID TS7000 SAFE LOAD INDICATION

SYSTEM COMPONENTS

TS7000 Load Moment Indicator Display Unit

3 Tier Robot Lights LED or Rotating Incandescent
A-2-B Switch & Counterweight
Proximity Switch for Area Selection

Pipelayers

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CRANE SAFE LOAD SYSTEMS AND WEIGHING EQUIPMENT